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Manufacturing Vision
VISIONMINE

The always-on eye on your plant.

VisionMine turns the cameras you already have into an always-on observer that watches the plant, understands what it sees, notices when something is wrong, tells the right person immediately, and keeps an evidence record of it all. One platform, many use cases. Start with one high-value check, prove the saving, and add the next as a module on the same setup.

Runs on-site · uses existing cameras · evidence-first
01

Catch the costliest packaging failure, a wrong label or MRP, before it ever ships

02

Continuous, auditable PPE and safety compliance across every zone and shift

03

100 percent inline inspection at line speed, not one sampled unit in a hundred

04

Start with one use case, then grow into many on the very same cameras and console

Capabilities

Inside VisionMine

Each capability is a focused, production-grade module, deployed on its own or composed into an end-to-end platform.

Label & Code Verification

Reads the batch, date, MRP, net weight and SKU on every pack and checks it against the order that is running, stopping mislabels before they leave the line.

  • Batch, date, MRP and SKU read and matched to the expected value
  • Smudged, skewed, missing and wrong-SKU labels flagged in real time
  • Barcode and QR presence and readability gate for full traceability

100% Inline Quality

Checks every single unit at full line speed for fill, seal, weight, surface defects, colour drift and completeness, so a defect never hides in the sample you did not pull.

  • Fill level, weight-by-vision and seal integrity on every pack
  • Surface and cosmetic defect detection with a defect Pareto
  • Colour and shade consistency held to a master reference

PPE & Worker Safety

Continuous, objective enforcement of PPE and hazard rules across every zone, replacing intermittent spot checks with an auditable, always-on safeguard.

  • PPE compliance per person and per zone, dust-mask aware
  • Restricted and hazard-zone intrusion, forklift to pedestrian near-miss
  • Fall and man-down, plus early smoke and flame detection

Process & Productivity

Turns the camera into objective downtime and throughput data, capturing every stop, jam and bottleneck that manual logs quietly miss.

  • Line running versus stopped and micro-stoppage capture for OEE
  • Throughput, cycle-time and bottleneck analysis per station
  • Changeover and SMED timing measured to the second

Warehouse & Dispatch

Extends the same platform from the line to the yard, verifying counts, stacks and loads and keeping a timestamped record of exactly what left and in what condition.

  • Palletising count and stack-pattern verification
  • Blocked-aisle and fire-lane monitoring, misplacement detection
  • Loading verification and photographic dispatch-damage evidence

One Platform, Many Modules

Every use case is a module on one on-site platform. The first carries the setup, every one after is a fraction of the effort because the cameras, console, alerts and reports are already there.

  • On-site analysis, so raw video stays in the plant and alerts are instant
  • Operational and strategic views from one source of truth
  • Evidence and audit trail with exportable reports, scores and heatmaps
Poster stories

One camera. One scenario. One story.

Every VisionMine use case has a story worth telling. Filter by industry or theme, then browse the campaign posters, each opens its own page, and we add more as the library grows.

Filter
VISIONMINELive · Pack inspection
LABEL · 99.7%
OCR · Field checkORDER #4471
SKUMYK ADH-201
BATCHML-2247-A
MFG07 / 2026
EXP07 / 2028
MRP₹ 585.00
VERIFIED · PASS
Never ship a
wrong label
again.

VisionMine reads every batch, date, MRP and SKU on every pack, and stops the mistake before it ever leaves the line.

VISIONMINE · Manufacturing Visionzettamine.com/vision
Packing & packaging

Scenario · Label & batch verification

Never ship a wrong label again.

The recall you will never have.

The last quality gate before your brand leaves the door, and the one place a single error costs the most. VisionMine reads the batch, date, MRP and SKU on every pack, checks it against the order that is running, and stops the mistake on the line instead of in the market.

Read the story 2 posters
VISIONMINEZone 3 · Bagging floor
HELMET ✓
MASK ✓
HI-VIS ✓
PPE 5 / 5 · COMPLIANT
Every worker.
Every shift.
Protected.

VisionMine watches for the helmet, the mask, the vest, across every zone, every hour, and never looks away.

VISIONMINE · Worker safety & EHSzettamine.com/vision
Worker safety & EHS

Scenario · PPE compliance

Every worker. Every shift. Protected.

Safety that never takes a break.

A board-level EHS metric, and usually the fastest first win because the same models replicate across every zone and site. VisionMine watches for the helmet, the mask, the vest, the gloves and the boots, per person and per zone, and never looks away.

Read the story 2 posters
VISIONMINELive · Junction 4
HT-114PERSON3.2 m
Proximity · Haul roadZONE 2
GAP3.2 m
SAFE LIMIT8.0 m
VEHICLEHT-114 · 12 km/h
PERSONON FOOT · DETECTED
STOP · PERSON IN ZONE
ALERT · HORN + SMS
See the
near-miss
before it happens.

VisionMine measures the gap between every machine and every worker, and raises the alarm before it closes.

VISIONMINE · Mining safetyzettamine.com/vision
Haul road & collision safety

Scenario · Vehicle to pedestrian proximity

See the near-miss before it becomes the accident.

The collision that never happens.

Collision between heavy equipment and people on foot is the single largest cause of fatality in Indian surface mines. VisionMine measures the gap between every moving machine and every worker in real time, and raises the alarm the instant it closes past the safe line. No wearable tags, no radar, just the cameras at your junctions and dumping zones.

VISIONMINEDGMS · Zone entry
Helmet
Dust mask
Reflective vest
Gloves
Steel-toe boots

No gear.
No entry.

Every worker checked for the full kit before the barrier opens, logged with a photo for the DGMS record.

VISIONMINE · Mining safetyzettamine.com/vision
Zone access & PPE

Scenario · PPE at hazard-zone entry

No gear, no entry. Proven at the gate.

Every zone entry, on the record.

DGMS mandates PPE the moment a worker enters an active mining zone. VisionMine checks every person approaching the shaft, the blast-zone perimeter or the plant gate for the full kit, helmet, reflective vest, steel-toe boots and gloves, holds the barrier until they are compliant, and logs every entry with a timestamped photograph for the audit.

Read the story 2 posters
VISIONMINEPESO · Zone entry
Hard hat
Respirator
Acid suit
Chem gloves
Safety boots

The right gear.
The right zone.

VisionMine checks the correct protection for each hazardous zone before the door opens, and logs it for PESO.

VISIONMINE · Chemical safetyzettamine.com/vision
Hazardous-area access & PPE

Scenario · Zone-specific PPE

The right protection for the right zone.

Every entry, every hazard, covered.

Chemical PPE is zone-specific and layered, an acid area demands different kit from a solvent zone. VisionMine is trained on the PPE profile for each zone and holds the door until the correct protection is confirmed, generating a compliance log ready for PESO inspection.

VISIONMINEPanel 2 · Round 14:00
7.4 bar
Gauge · ReadingROUND 14:00
PRESSURE7.4 bar
LIMIT8.0 bar
TEMP84 °C
FLOW12 m³/h
LOGGED · IN RANGE
AUTO · EVERY 15 MIN
Every dial read.
Every round.

VisionMine reads your gauges on the interval and flags the one that has drifted out of line, no wiring, no missed round.

VISIONMINE · Chemical processzettamine.com/vision
Process safety monitoring

Scenario · Gauge & meter reading

Every dial read, every round.

The logbook that never lies.

Manual instrument rounds are a compliance duty, and the paper log is routinely questioned during inspection. VisionMine reads analog dials and digital meters on the interval, flags any reading out of range, and keeps a tamper-evident log with the instrument frame as evidence, at zero wiring cost.

VISIONMINEAirlock · Grade B
HELMET ✓
MASK ✓
HI-VIS ✓
GOWN 5 / 5 · CLEARED
Gowned right.
Every entry.

Coverall, hood, mask, gloves, shoe covers, VisionMine holds the airlock until the gowning is right.

VISIONMINE · Pharma GMPzettamine.com/vision
Contamination control & gowning

Scenario · Cleanroom gowning

Gowned right, every entry.

Contamination control starts at the airlock.

Personnel are the largest source of contamination in a classified area. VisionMine checks every gowning item at the airlock against the grade requirement, sterile coverall, hood, mask, gloves, shoe covers, and holds the door until the procedure is right, logging every entry for QA.

VISIONMINELine 3 · 100% check
LABEL · 99.7%
OCR · Batch checkBATCH B-2291
PRODUCTPARA-500
BATCHB-2291
MFG05 / 2026
EXP04 / 2028
ARTWORKv3 · MATCH
VERIFIED · RELEASE
Never a
wrong label.

Batch, expiry, MRP, artwork, VisionMine checks every pack against the batch record and stops the deviation on the line.

VISIONMINE · Pharma GMPzettamine.com/vision
Packaging & serialisation

Scenario · Label & batch verification

Never a wrong label. Never a wrong date.

The critical GMP deficiency you never receive.

A labelling error is a critical GMP deficiency, one that carries patient risk and a mandatory recall. VisionMine performs 100% verification of every primary and secondary pack, reading batch and expiry against the batch record, decoding the barcode, and matching the approved artwork version.

VISIONMINEICU · Moment 1
WASH ✓
HYGIENE · 94%
Hand hygiene
you can measure.

VisionMine checks sanitiser and handwash at the moments that matter, measured, not sampled, and privacy-safe.

VISIONMINE · Healthcarezettamine.com/vision
Infection control & hygiene

Scenario · Hand-hygiene compliance

Hand hygiene you can measure.

The HAI metric that finally has a number.

Hand hygiene is the single most effective control against hospital-acquired infection, and the one nobody can measure. VisionMine checks sanitiser and handwash at the moments that matter, per zone, and turns compliance from a hope into a live, auditable number, aggregate and privacy-safe.

VISIONMINEWard 4 · Bed 12
FALL · ALERT
FALL · NURSE ALERT
When a patient
falls.

VisionMine sees the fall and calls the nurse instantly, even when no one else is watching. Aggregate, privacy-safe.

VISIONMINE · Healthcarezettamine.com/vision
Patient safety & wards

Scenario · Patient fall detection

When a patient falls, seconds count.

The nurse knows before anyone else.

A patient fall is one of the most common and most harmful ward incidents, and on a lightly staffed shift it can go unseen for minutes. VisionMine sees the fall or the unassisted bed-exit and raises the nurse-station alarm instantly, aggregate and privacy-safe, no wearable on the patient.

VISIONMINEFSSAI · Line entry
Hairnet
Face mask
Apron
Gloves
Safety boots

Food-safe from
the first step.

Hairnet, mask, apron and gloves, checked before anyone touches the product, and logged for FSSAI.

VISIONMINE · Food safetyzettamine.com/vision
Personnel hygiene (GMP/GHP)

Scenario · Hygiene PPE

Food-safe from the first step.

Hairnet, gloves, apron, checked at the door.

In food production, hygiene PPE is the first line against contamination and a licensing duty under FSSAI. VisionMine checks the hairnet, mask, apron and gloves at line entry, the hygiene equivalent of the safety helmet, and logs compliance for the audit.

Product safetyHACCP / 100% belt
VISIONMINE

Caught on
the belt.
Not in
the pack.

One piece of tramp material can trigger a recall. VisionMine screens every unit on the belt and pulls the contaminated one before it is packed.

REJECT
Flagged
UNITSNK-88
SCREENFOREIGN ✕
TYPEmetal frag
ACTIONdivert
PASS
Clean
UNITSNK-88
SCREENCLEAR
TYPE
ACTIONpass
100% units screenedmetal · glass · plasticreal-time divert
VISIONMINE · Food safetyzettamine.com/vision
Product safety & quality

Scenario · Foreign-object screening

The one contaminant that never ships.

Foreign-object screening at line speed.

One piece of tramp material can trigger a recall and a brand crisis. VisionMine screens every unit on the belt for foreign objects and contamination, and pulls the flagged one before it is ever packed, a continuous HACCP control with an image record.

VISIONMINEUnit 5 · Flare deck
FLAME · DETECTED
FLAME · ALARM
See the flame
the second
it appears.

VisionMine spots flame and smoke across your widest bays, earlier than point sensors, straight to the control room.

VISIONMINE · Energy safetyzettamine.com/vision
Fire & flame safety

Scenario · Flare, flame & smoke detection

See the flame the second it appears.

Earlier warning, far less damage.

In refineries and power plants, the first minutes of a fire decide everything, and point sensors are diluted by ventilation. VisionMine detects the visual signature of flame and smoke directly in the scene, across your widest bays, minutes earlier than a fixed detector.

VISIONMINESwitchyard · Bay 3
RESTRICTED · LIVE 220kVPERSON
Zone · IntrusionBAY 3
ZONELIVE 220kV
PERSONDETECTED
AUTHORISEDNONE
RESPONSESIREN + SMS
STOP · UNAUTHORISED ENTRY
INTRUSION · SIREN
No one near
the live bus.

The instant someone crosses into a live electrical zone, VisionMine sounds the alarm, prevention, not a post-mortem.

VISIONMINE · Energy safetyzettamine.com/vision
Electrical safety

Scenario · Switchyard intrusion

No one near the live bus without the alarm.

The switchyard that watches back.

A single unauthorised step into a live electrical zone can be fatal. VisionMine draws a keep-out boundary around every switchyard bay and energised area and, the instant a person crosses it, sounds the siren and alerts the control room, day, night and through maintenance windows.

VISIONMINEBOCW · At height
Helmet
Full-body harness
Lanyard clipped
Gloves
Safety boots

No harness.
No height work.

VisionMine checks the harness is worn and clipped before work at height begins, and logs it for the BOCW record.

VISIONMINE · Site safetyzettamine.com/vision
Work at height

Scenario · Work-at-height harness

At height, no harness means no work.

Fall protection, verified.

Falls from height are the leading cause of death on construction sites. VisionMine checks that the harness is worn, and worn correctly, before work at an edge, a scaffold or an opening begins, turning fall protection from a policy into an enforced, evidenced control.

VISIONMINEZone A · Excavator
SWING RADIUS · KEEP OUTPERSON
Zone · Swing radiusEXC-22
ENVELOPEACTIVE
PERSONINSIDE
GAP2.1 m
RESPONSEHORN + CAB
STOP · PERSON IN SWING
INTRUSION · HORN
Keep people
out of the swing.

VisionMine draws a fence around every excavator and crane, and sounds the alarm the moment someone steps inside.

VISIONMINE · Site safetyzettamine.com/vision
Plant & lifting safety

Scenario · Swing-radius proximity

Keep people out of the swing.

The operating envelope, watched.

A worker inside an excavator or crane operating envelope is one of the most severe hazards on site. VisionMine draws a keep-out zone around the machine and sounds the alarm the instant someone steps into the swing radius, for the operator and the ground team alike.

VISIONMINEAisle 7 · Live
FORKLIFT AISLE · FL-07PERSON
Proximity · AisleFL-07
GAP2.4 m
SAFE LIMIT4.0 m
VEHICLEFL-07 · 8 km/h
PERSONON FOOT · DETECTED
STOP · PERSON IN ZONE
ALERT · HORN + LIGHT
Keep people and
forklifts apart.

VisionMine measures the gap between every forklift and every person in shared aisles, and warns before it closes.

VISIONMINE · Warehouse safetyzettamine.com/vision
Warehouse safety

Scenario · Forklift to pedestrian proximity

Keep people and forklifts apart.

The near-miss made measurable.

The forklift-versus-pedestrian collision is a top warehouse fatality mode, and the near-misses that precede it are invisible. VisionMine watches shared aisles, warns when a forklift and a person come too close, and counts the near-misses you never knew were happening.

VISIONMINEDock 2 · Loading
LABEL · 99.7%
Load · vs OrderDO #8842
SKUPLT-441
COUNT24 / 24
TRUCKKA01AB1234
CONDITIONOK
MATCHED · CLEAR TO SHIP
The right load.
The right truck.

VisionMine matches every unit to the dispatch order as it is loaded, and records exactly what left.

VISIONMINE · Logisticszettamine.com/vision
Dispatch & loading

Scenario · Loading verification

The right load on the right truck.

A wrong shipment never leaves the yard.

A wrong or short load discovered at the customer is a return, a penalty and a lost account. VisionMine matches every unit to the dispatch order as it is loaded, flags the wrong SKU or short count at the dock, and keeps a timestamped record of exactly what left and in what condition.

VISIONMINEFront-end · Live
QUEUE · 12
QUEUE · OPEN A TILL
Never lose a sale
to a queue.

VisionMine watches queue length and store flow in real time, and prompts you to open a till before customers walk.

VISIONMINE · Retailzettamine.com/vision
Store analytics

Scenario · Queue & footfall analytics

Never lose a sale to a long queue.

See the queue. Open the till.

A long checkout queue is a sale walking out of the door. VisionMine watches queue length, footfall and store flow in real time and prompts you to open a till before customers abandon their baskets, turning your cameras into live store intelligence, aggregate and privacy-safe.

VISIONMINEPerimeter · After hours
RESTRICTED · AFTER HOURSPERSON
Zone · PerimeterCAM 09
ZONEPERIMETER
TIME02:14 · CLOSED
PERSONDETECTED
RESPONSEALERT + REC
INTRUSION · AFTER HOURS
INTRUSION · ALERT
A perimeter that
watches back.

The instant someone crosses your fence-line after hours, VisionMine flags it and keeps the evidence.

VISIONMINE · Securityzettamine.com/vision
Facility & security

Scenario · Perimeter intrusion

A perimeter that watches back.

Intrusion caught the moment it happens.

After hours, an empty site is a target. VisionMine draws your perimeter and, the instant someone crosses it, flags the intrusion, alerts your team and keeps the evidence, turning passive CCTV that only helps after the fact into an active guard that acts in the moment.

More stories in the pipeline

Never over-give. Never short-fill. Never leak.Inline quality · Fill level, weight-by-vision & seal integrity
Your colour, every batch, every time.Inline quality · Colour & shade consistency
Photographic proof of what left, and how.Dispatch · Dispatch damage & condition evidence
Real product. Proven in one tap.Beyond the plant · Anti-counterfeit authentication
Offerings

Ways to start with VisionMine

Packaged, practical engagements you can point at and begin, each scoped for a smaller team and a tighter budget.

Accelerator 6 to 8 weeks

First-Win Pilot

Prove one high-value check, usually label and batch verification or PPE, on one plant using your existing cameras where usable, so value is seen before any large commitment.

  • One use case live on one line or zone
  • Live alerts, snapshots and an evidence trail
  • A costed business case for rollout

Ideal for: A plant leader who wants proof on their own floor first

Discuss this offering
Managed Service

PPE & Safety Managed Service

Continuous PPE and hazard monitoring run for you across your zones, with a compliance score, trend and violation heatmap for EHS.

  • PPE and hazard models across the agreed zones
  • Floor alerts and a weekly EHS compliance report
  • A violation heatmap on your plant layout

Ideal for: An EHS lead who needs objective, auditable compliance

Discuss this offering
Accelerator

Multi-Plant Rollout

Replicate the proven modules across your other plants, with one combined view across all of them for leadership.

  • Proven packs replicated to more lines and sites
  • A cross-plant strategic dashboard
  • A module-by-module expansion plan

Ideal for: A group operations head standardising across sites

Discuss this offering

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